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Metal 3D models from the American company Fascinations Inc consisting of 1, 2 or 3 sheets of metal cut with laser technology for perfect rendering of details. Their assembly does not need glue, because they are attached with clips.
The front was carved to fit around Vader's head and show his "face". This helmet had an elevated ridge running from his eyes to the back of his head. It is rumored that the already strong metal hull of the helmet had been further enhanced through the dark side alchemy, with this technique not being in the Rhinnal Medical Academy database.